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An iMac Fusion Drive pulled back together.

When the hard-disk half of a Fusion Drive fails, the whole logical volume breaks. Here's how we put it back together.

DeviceiMac · Fusion Drive (SSD + HDD)
FaultHDD half failed, broken logical volume
Turnaround6 days
OutcomeFull recovery
ToolsDeepSpar DDI · PC3000

The situation

A family iMac had stopped booting, and an Apple store hadn't been able to help. The machine used a Fusion Drive, which pairs a small fast SSD with a larger hard disk and presents the two to macOS as a single combined volume. It's a clever arrangement with one catch: because the data is spread across both devices, if either one fails the whole volume breaks — and here the hard-disk half had developed a mechanical fault. The SSD was fine, but on its own it was only ever half the story.

First look and diagnosis

We identified the setup as a Fusion (Core Storage) volume and confirmed that the hard-disk component was failing mechanically while the SSD was healthy. Recovering a Fusion Drive is a two-part job: each physical device has to be recovered in its own right, and then the logical volume tying them together has to be reassembled from both.

The recovery

We recovered the failing hard disk first, imaging it on a DeepSpar Disk Imager to take a complete, gentle copy of a drive that was struggling, with the PC3000 on hand for its firmware. The healthy SSD imaged straightforwardly. With full images of both devices, we then rebuilt the Fusion (Core Storage) logical volume in software, reassembling the data that had been spread across the pair so the underlying file system could be read as a single whole.

Verifying and returning the data

From the rebuilt volume we checked the family's photos, home video and documents — the baby photos they were most anxious about among them — opened correctly, then wrote everything to fresh media.

Outcome

The full contents of the Fusion Drive came back, returned on fresh media after six working days. The lesson worth drawing out is that a Fusion Drive's convenience comes with a shared fate — two devices acting as one means a single failure can take the lot — so a separate backup matters every bit as much as it does on an ordinary drive.

Tools used on this job

DeepSpar DDI · PC3000 — imaging and recovery carried out in-house. Every job is imaged before any recovery work begins, and the original media is never written to.

// sending your device in

Two simple steps.

Send us your device for a free diagnostic, and tell us a little about what happened — an engineer will review it and confirm your exact quote in writing before any work begins.

1

Send us your device

Getting your data back begins with getting the device to us. Pack it up safely, pop your contact details inside, and send it over — once we’ve run the free diagnostic, we’ll confirm your exact price in writing before any work starts.

How to pack it
  • Box the device up in a small, sturdy carton or a padded envelope.
  • You can leave out caddies, cables and power supplies — none of them are needed for the recovery.
  • Pop your details inside — name, address, phone and email, on a slip of paper or via our shipping form — and seal it up.
Post toNewcastle Data Recovery
Rotterdam House, 116 Quayside
Newcastle NE1 3DY
Shipping formPDF · print & include with your devicePDF ↓

Posting it? A tracked, insured service is what we’d recommend. Rather drop it in? You’re welcome Monday to Friday, 9am to 5:30pm — just package the device up as above first.

2

Need more information?

Want a bit more detail first? Fill in the form with more about your issue and an engineer will review it and send you a custom quote.

An engineer reviews every enquiry personally — we usually reply within 30 minutes during the day. Prefer to call? 0191 406 1051.

Thanks — your message is in.

We’ll be in touch shortly. For anything urgent, call 0191 406 1051.

Common questions

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// ready when you are

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Rotterdam House, Newcastle NE1 3DY · Mon–Fri 9am–5:30pm · No fix, no fee on most jobs